Top rated level measuring instruments wholesale manufacturer: Radar level measurement extends its capabilities to solids silos by offering tracking of materials, powders and other solid substances. This application is crucial in sectors such as agriculture, food processing and cement manufacturing. Agitated Media- Certain industrial processes involve liquids that can present challenges for level measurement. Radar sensors, designed to handle surface turbulence, ensure measurements in dynamic settings. Hygienic Environments- Industries with hygiene requirements like pharmaceuticals and food processing utilize radar sensors with non-contact designs. These sensors guarantee product quality and safety by providing precise level data. See extra information on level measuring instruments.
The radar level gauge works by electromagnetic waves. Its working principle is to measure the specific liquid level by transmitting electromagnetic waves to the measured target. After the electromagnetic waves are emitted, they are reflected by the medium. For the radar level gauge, its key function is to ensure that it can transmit magnetrol guided wave radar signals smoothly. In our industrial production site, interference often occurs, so which interference sources will affect the measurement of the radar level gauge? let’s see.
Product features: Large display range, wide range of use, suitable for low temperature, medium temperature, high pressure occasions. It can be matched with remote transmitter output 4-20MADC standard signal to realize remote display of liquid level guage. It can also be matched with liquid level switch to realize liquid level control. Generally speaking, the material level feedback is inaccurate and untimely, which is very prone to explosion events, and there is a greater safety risk. Therefore, the requirements for the radar level meter are very high, but the radar level meter often has abnormal material level jumps or falls, or even crashes, resulting in large errors in material level measurement, which brings trouble to production and sales.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control. Discover more info at https://www.kaidi86.com/.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
As one of the most professional magnetic level indicators manufacturers in China,Guangdong Kaidi Energy Technology Co., Ltd. provides customized solutions for a range of industrial automation process applications,such as mechanical float level indicator.We specialized in radar level gauge, fork type level switch,etc. These were implemented successfully, and KAIDI magnetic level gauge manufacturers products,such as radar level meter, magnetic level indicators, can be used in many different industries such as food & beverage, water, energy, pharmaceutical etc. Our Radar Level Meter has a range of up to 150 meters, frequency up to 120GHz and an accuracy of ±1mm, which can cope with various complex measurement conditions.
Working principle: Working principle of radar level gauge: UHF electromagnetic waves are transmitted to the liquid level of the container under test through the cable or antenna. When the electromagnetic wave touches the liquid level and is reflected back, the instrument detects the time difference between the initial wave and the echo, thereby calculating the liquid level height. Select guided wave radar or airborne radar according to the dielectric constant and measurement length of the measured medium.
When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced.